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HIGH SPEED SERVO CONTROLLED KAPTON® TAPING AND SINTERING LINE

About Product

NEXGEN High-Speed Servo-Controlled Kapton taping and Sintering lines is used for taping Polyimide-FEP (APICAL®), Kapton®, Norton® etc. on round or rectangular wire that are used in winding of AC Traction Motors etc. The machines is modular in design with Payoff, 1, 2 or more concentric or tangential taping heads, Caterpillar, Induction Pre-Heaters, Curing ovens, Cooing System, Spark Tester and Reel traversing take up.ing on the cross section area of the strip. In each pass there shall be one reduction/finishing operation.

Salient Features

  • Pay-off supply stand is designed for quick loading and unloading of reel. Optional motorized lifting/lowering of bobbin.
  • Collapsible straightener consists of Hardened rolls and is used to maintain the wire in straight direction without any axial deviation.
  • Motorized rotating wiper is used for cleaning bare wire. Optional vacuum dust collector can be provided.
  • Concentric spinner is designed for constant tension arrangement from start to end of tape and automatic tape breakage detection & stoppage.
  • Caterpillar is Servo motor driven and synchronized with spinner speed for consistent lapping and to maintain constant linear speeds.
  • High Frequency Induction heaters for fast preheating process.
  • Ovens for sintering process are pneumatically operated for automatically opening and closing during start-stop phases or when the tape breaks
  • Water trough for cooling the Kapton® covered wire by passing it through a Stainless steel water tank.
  • In line spark tester for checking of the breakdown voltage.
  • Torque motor driven Take-up traverse with step-less pitch control with roll-ring or optional Reel Traversing. Lifting and lowering of bobbin by motorized gearbox.
  • Panel for PLC & Drive with built in Ethernet connectivity for remote maintenance over Internet.
  • Easy to operate HMI (Human Machine Interface) for programming parameters like tape lap percentage, line speed, wire size etc. The system is designed to store all data for easy recall for future use and also to transfer data to internal network.
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