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TANDEM WIRE FLATTENING MILL

About Product

NEXGEN Tandem Wire Flattening Mill is designed for rolling Copper and Aluminium to close tolerance from ø13 mm upto ø 4 mm wire to required sizes of strips which are used in transformers and rotating machines. Strip confirming to exact size and radius is finished in numerous passes depending on the cross section area of the strip. In each pass there shall be one reduction/finishing operation.

Salient Features

Pay-off: Pay-off (roll-in type) is designed and manufactured for quick loading and unloading of the reel/bobbin using a motorised gear box. The reel/bobbin can be inserted on the axle and removed directly from the floor.

Motorized Lifting/Lowering Pay-Off

Straightener Unit: Collapsible straightener consists of hardened rolls and is used to maintain the wire in straight direction without any axial deviation. The rolls are collapsible by means of a lever for easy feeding of wire.

Edger Roll Unit: The edger roll stand controls the width and exact radius of the strip. It is manufactured from tested material and precision machined. It is designed for universal adjustment i.e. vertical and crosswise movement. A pair
of edger roll is provided with 2 grooves on them. The Edger Rolls movement can be manual or motorized. The number of Edger Roll Unit ranges from 1 to 2
depending on the capacity of the WFM.

Flattening Mill: This unit has heavy duty design to give a vibration free and trouble free service with the close dimensional results. The mill body is manufactured from tested steel precisely machined and ground finished. The Flattening mill roll controls the thickness of the strip. The rolls can be cooled externally or internally and its movement can be Motorized or manual. The number of Flattening Mill Unit ranges from 1 to 3 depending on the model of the machine.

Reel Traversing Take Up: Reel Traversing Take up is Pintle type. Loading is in line direction therefore no additional space is required. Reels can be easily changed with lifting devices and opening of the pintles. This unit traverses the entire reel as a result the strip is always in straight line thus eliminating work hardening of the strip.

Control Panel: Panel incorporates PLC, Drive with inbuilt Ethernet connectivity for remote maintenance over Internet. Easy to operate HMI for programming parameters like, line speed, size and other parameters. The system is designed to store all data for easy recall for future use and also to transfer data to internal network.

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